THE BENEFITS OF MANUFACTURING PROCESS AUTOMATION

September 13, 2022

Employing manufacturing process automation involves having machines complete specific tasks. This helps you stay competitive in your sector while increasing productivity, efficiency, and cost savings. There is minimal or no human involvement in the automated manufacturing process. 

Automation in manufacturing is employed in areas-

Machine work like processing, inspection, and assembling

Compliance

Customer service

Distribution

Finances

Logistics

Procurement

Research

Sales and ordering

The automation in manufacturing companies is augmented by the Internet of Things (IoT). It has now become a global technology that has transformed entire industrial processes. IoT, in conjunction with computer automation controls, helps to simplify industrial processes and increase data automation. Automation aims to eliminate mistakes and inefficiencies, largely from people. 

Benefits of Automation in Manufacturing

Benefits of Automation in Manufacturing

  1. Quality Control of Product

Automation in manufacturing decreases the proportion of defect rate and is more compliant and uniform. This allows the top-quality products to reach consumers. It also reduces or eliminates the chances of human error. 

By involving IoT systems in the production line, the environmental conditions, equipment performance, location of inefficiencies, and consistent process, are all kept in check. These continuous data insights enable manufacturers to pinpoint the source of quality control concerns and confidently take action.

  1. Structured Inventory Management

Automation is rapidly transforming every aspect of inventory management. When manufacturing procedures are integrated with IoT, it enhances the supply chain and performance management. 

IoT uses different technologies like GPS and Radio Frequency ID (RFID) that aid in data collection. This supplements product tracking, improves logistics, identifies potential risk, and thus, makes inventory management efficient. 

  1. Effective Maintenance Schedule

Automated equipment maintenance enhances asset utilization, extends machine life, and optimizes field crew efficiency. Manufacturing companies use automation, data science, and IoT to determine equipment conditions and accurately predict when a failure might occur. 

This technology employs an in-memory database and real-time analysis to highlight areas of the machine that need repairing. This in turn reduces maintenance costs, enhances safety and compliance, and also refines the production line. 

  1. Workplace safety

IoT- based automation in the workplace has enhanced the safety of people. It addresses the large number of threats that can be prevented. This enables continuous monitoring of environmental conditions, the physical health of employees, can help limit employees’ risks, and exposure to prevent accidents from happening.  It also speeds up the progress of rescue operations and prevents fire accidents.  

  1. Asset tracking

Automated asset management ensures reliability, extended equipment life, proper asset usage, and best returns on assets. Automated asset tracking involves IoT devices that enable remote monitoring and management of assets’ positions and movements. 

It allows optimization of asset usage and performance with real-time data collection and helps generate valuable business intelligence. It supports the entire workflow by producing reports that notify when an asset needs to be served. 

  1. Cost reduction

Automation in manufacturing decreases the overall maintenance cost by using predictive maintenance fundamentals, ensuring worker safety during training and maintenance. It bridges the gap between floor staff and executives; detecting and resolving production bottlenecks.

It also provides insight into future changes and possibilities before the money is put into action. IoT lowers costs by prioritizing and minimizing the impacts of productivity bottlenecks through process optimization.

Bottom Line

The benefits of manufacturing process automation are limitless. As technology is becoming more accessible, automation is becoming more crucial. It leads to an increase in versatility, improves quality, helps gain competitive advantage, and focuses on work expertise. It can even enhance precision, consistency, and uptime. Now is the chance to leverage automated technologies to acquire a plethora of benefits, predictable schedules, and comprehensive budgets.

Trends in Industrial Automation Services in 2019

March 15, 2019

Finishing certain complex processes in factories is becoming simple and can be done without human interference. These processes such as assembling are monotonous to have humans work on it. Hence industrial automation services were involved in several assembling manufacturing processes. Every now and then we see certain trends emerging in this segment. Day after day, it is getting dynamic and more optimized to improve efficiency. There are some recent upgradations in the industrial automation space which could soon become a trending practice in all the manufacturing facilities. Here are some of the trends that are happening in this space.

Industrial Automation Services

Digital Twin Technologies

If you understand cloning, then grasping digital twin will not at all be difficult for you. For example, you have one machine which does a particular process and replicating the same process with one machine will not be possible. In that case, you can create virtual equipment like the original one and assign the same to perform operations in tandem. This way, your production increases and so does your efficiency. Several reports were surfacing saying how digital twin is disrupting Product Lifecycle Management (PLM). Moreover, this has been widely used in healthcare and automotive industry as well quite widely.

Converging IT and OT

Integration is the new word in the tech world. For years, IT and OT has been two different domains. But there is a need to bridge both together. Under OT, one does monitoring and controlling equipment. On the other hand, under IT a lot of support management activities take place. But efficiency and productivity is said to increase only when both the operations are interconnected. A lot of research has been going on to converge both of these. By the end of 2019, we can possibly get to see manufacturing facilities with the convergence of both these operations.

Cobot Usage

Cobot or Collaborative Robots as they’re called is now emerging. In 2018, its worth stood at US$710 million and same is said to surge to a whopping market worth of US$12.3 billion. These collaborative robots are said to increase production lines, increase productivity and improve employee safety. It is considered to be more affordable that even SMEs can afford having one and keep improving their efficiency from time to time. Europe, APAC and North American regions are heavily investing in this technology and soon we can see a lot of upsurge in investments and usage.

Augmented Reality

Augmented reality is not an alien term, but the advancements it offers for your manufacturing facility is something new. In the manufacturing space, augmented Reality is considered to have impacted product lifecycle management. Right from monitoring process improvements to inventory management and new product introduction, AR does everything to make your manufacturing process simple and efficient. Experts even say AR could allow one to look into the product pointing to the problem area. This is said to actually improve your efficiency and let you go ahead. Also, AR is widely used in different industries for different processes.

Technosoft Engineering with an experience of two decades in the field of Industrial Automation Services offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market. Most importantly, checkout Essential Processes to Make a Robust Robot Design.