Process Engineer

Position: Process Engineer

Experience: 10+ Years

Location: Thane / Pune

Domain: Oil & Gas / Carbon Capture / Green Hydrogen / Refinery

Main Responsibilities:

• Plan, supervise, and control Process Engineering activities across all project phases: Concept, Basic, FEED, Detail Engineering, Commissioning, and Handover of surface facilities to Operations.
• Develop equipment specifications, evaluate technical bids, review vendor drawings, and oversee factory acceptance testing for mechanical equipment.
• Prepare and create critical deliverables including Process Flow Diagrams (PFD), Heat and Mass Balance Diagrams, P&IDs, valve lists, line lists, and datasheets for new construction or system modifications.
• Perform and review calculations and datasheet preparation for storage tanks, pressure vessels, separators, distillation columns, reactors, heat exchangers, pumps, compressors, and other process equipment.
• Conduct system hydraulic calculations including pump selection, sizing, and application.
• Size pipes and valves, selecting appropriate materials and valve types based on system requirements.
• Select control valves and define control valve requirements and datasheets.
• Participate in 3D model reviews to ensure designs conform to process system requirements.
• Maintain communication with customers and vendors regarding process-related matters.
• Support continuous development and improvement of departmental standard work procedures and workflows.
• Flexibility to travel internationally (US or Europe) on a project basis.

Candidate Profile:

• Bachelor’s or Master’s degree in Chemical Engineering with 10+ years relevant experience in the Oil & Gas industry.
• Preferred expertise in carbon capture, green hydrogen, refinery units, and cryogenic storage systems.
• Strong process design experience, especially with storage tanks and associated systems.
• Proficient in process simulation software such as Aspen HYSYS and AFT Fathom.
• Familiarity with international codes and standards including API, ASME B31.1, B31.2, B31.3, and ASME Boiler and Pressure Vessel Codes (Section I and VIII).
• Experience with safety and risk assessment methodologies such as HAZOP and SIL studies.
• Self-driven professional with strong analytical skills and ability to communicate complex technical data effectively.
• Comfortable working independently as well as in multidisciplinary, multinational teams.
• Fluent in spoken and written English.
• Proactive, meticulous, responsible, and adaptable to fast-paced work environments.
• Excellent interpersonal and team collaboration skills.

Software Skills:

• AspenTech HYSYS: Chemical process simulation and modeling
• AFT Fathom: Hydraulic system modeling
• AVEVA P&ID: Process and Instrumentation Diagram creation
• Emerson PRV2size: Pressure relief valve and vent sizing
• AutoCAD: Process flow diagram drafting